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      四川成都永通機械經過24年的發展已成為集粉流體混合機,攪拌機,反應釜,輸送機,分散機,除塵器,計量包裝機,研磨機,涂料建材化工成套設備等綜合性機械制造企業如:干粉砂漿設備,膩子粉設備,儲罐,;⒅樵O備,涂料設備,研磨設備,化工反應釜設備,樹脂設備,等設備,永通還致力于:鋼襯塑,鋼襯PE,鋼襯PO,鋼襯四氟儲罐反應釜和管道的非標化工防腐設備生產為一體的大型企業,2009年成立四川金梯永通四氟防腐科技有限公司將四氟防腐高端技術帶進四川成都、重慶等大城市力圖打造西部化工防腐強軍。

      電阻遠紅外加熱反應釜

      電阻遠紅外加熱反應釜
       電阻遠紅外加熱反應釜適用范圍
      電阻遠紅外加熱反應釜即在不銹鋼反應釜或搪瓷反應釜外側加上電阻遠紅外加熱夾套,相比于電加熱、導熱油加熱反應釜更節能,采用防爆裝置,使用更安全。
       電阻遠紅外加熱反應釜工作原理

       電阻遠紅外加熱反應釜介紹

      遠紅外加熱反應釜中的遠紅外電加熱裝置具有加熱面積大,升溫平穩而快,放熱均勻,溫度控制方便可上、中、下分段控制,釜內釜壁溫度易控制,對反應釜釜內物燃料無任何副作用,更不會出現物料碳化現象,運行無噪音,無污染,遠紅外加熱的反應釜的使用壽命長(30000小時以上),節能顯著(28%以上)。反應釜的加熱器溫度可在常溫到800℃范圍內任意設定。為滿足用戶需求,四川永通機械設備有限公司將加熱設備又進行改造,使加熱裝置整體達到防爆要求,從而徹底解決了用戶在使用反應釜中,一直擔心且其它加熱方法不能解決的防爆難題。

      環境的問題被世界人類越來越關注、重視,因“遠紅外電加熱裝置”解決了原始加熱方式對生態環境的嚴重污染等問題,所以“遠紅外電加熱裝置”被也算是為改善環境做出了一份應有的貢獻。

      下面列出一個導熱油加熱反應釜、遠紅外加熱反應釜的節能效果對照表:

      反應釜用導熱油加熱與遠紅外加熱節能效果對照表

      ——以例舉3800L水容反應釜用戶使用情況為例:

      序號

      加熱方式

      導熱油電熱管加熱

      遠紅外加熱

      備注

      類別

      1

      設計功率

      168KW

      120KW

       

      2

      功率分布

      8組電熱管加熱

      分上、中、下三段加熱

       

      3

      熱響應時間

      要將夾套內1噸導熱油加熱到280度需1.5小時耗電量需250

      反應釜外壁當通電30分鐘時其溫度達到400度、需耗電為42

       

      4

      實際使用功率

      160KW滿負荷工作

      實際只用了中、下兩組84KW就滿足工藝要求

       

      5

      一釜料耗電量

      反應一釜料耗電1764

      反應一釜料耗電814

      節電53%

      6

      使用安全標準

      電熱管加熱不能防爆

      加熱裝置整體結構全部達到防爆要求、且具備相關的防爆證書

       

      7

      衛生環境程度

      因導熱油內需舔加聯苯混合物、當在高溫下油氣泄漏且有毒對人有害

      運行無污染、無噪音、對物料無碳化或結焦等現象安裝后不需再保溫

       

      8

      適合反應溫度

      適合溫度在300度以內反應加熱

      物料溫度在700度范圍內都能加熱,溫度可任意設定

       

      9

      正常損耗

      因導熱油易碳化每年至少更換一次油和電熱管

      在三年內無需增加任何費用且安裝檢修方便

      節約開支10000/

      10

      導熱原理

      是將夾套油加熱后、通過油的熱量傳到釜內讓其物料吸熱

      由電阻發熱原體通電產生熱能通過碳化硅遠紅外將熱能均勻輻射到釜內物料

       

      以上兩種加熱方式的反應釜節能效果對照結論:

      用戶通過對兩種不同的加熱方式進行對照:反應釜采用遠紅外輻射加熱方式與導熱油加熱相比顯著節能53%,生產一釜物料節電950度、每年節省導熱油1噸費用和電熱管更換費、停產檢修等損失費。由于電阻遠紅外加熱升溫速度快而平穩從而提高了用戶的生產產量、提高了產品質量,改善了職工的勞動強度和工作環境。且反應釜遠紅外加熱裝置結構設計合理、外表美觀、安裝操作方便、溫度易控制(可分上、中、下三段分開控制)安全防爆等優點。

       電阻遠紅外加熱反應釜選型示例
      內江客戶定制的5000L外盤管不銹鋼反應釜 德陽某化工廠定制的6000L外盤管不銹鋼反應釜
      內江客戶定制的5000L外盤管不銹鋼反應釜 德陽某化工廠定制的6000L外盤管不銹鋼反應釜
       廣元某客戶定制的4000L電阻遠紅外加熱不銹鋼反應釜  達州某客戶定制的8000L夾套加熱不銹鋼反應釜
        廣元某客戶定制的4000L電阻遠紅外加熱不銹鋼反應釜  達州某客戶定制的8000L夾套加熱不銹鋼反應釜

       

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